Techniques

Concepts of the technique
The leak sealing under temperature and pressure technique was developed in the middle of 1960s for the repair and maintenance of equipments and pipes. When undesirable spray of liquid from equipment, pipe and instrument under temperature and pressure in a flow work process occurs at oil refining, chemical, fertilizer, thermoelectric, metallurgical or pharmaceutical plant, this technique is used to seal leaks rapidly under temperature and pressure. Meanwhile, the plant remains on-line and normal production process is not affected.

Principles of the technique
When leak occurs at various parts of linking facilities, such as pipes, flanges and valves, the leaking media will flow out and/or spray. We employ leak sealing under temperature and pressure technique to build a new airtight cavity on the leaking place. To do so we use special sealing tools to inject the plastic sealant, which is resistant to the leaking media and temperature, into the airtight cavity. The sealant will fill up the airtight cavity and become solid quickly, and form a new fixed sealing structure to eliminate equipment leaks.

Components of the technique
The leak sealing under temperature and pressure technique consists of the following components: design and manufacturing of clamps, application of special sealants, special sealing tools, operation instruction and safe work.

Among those components there are two prerequisites for the successful implementation of leak sealing under temperature and pressure: selection, design and manufacturing of clamps and appropriate selection of sealant. Special tools are important to implement the technique. The correct operation and safe construction are critical to successfully implement the technique.

Characteristics of the technique
1. It is not necessary to lower the temperature and pressure on the production facilities during the leak sealing process, that is, the operation is conducted on-line.

2. Leak sealing can be completed without utilizing fire.

3. Special treatment of the leaking surface is not necessary, which makes the leak sealing simple and quick.
4. The new sealing structure will not destroy the original sealing surface and is easy to disassemble. After we seal leaks in the disassembly joint structure such as flanges and screw thread joints, we can disassemble the structure used for leak sealing and restore the original structure.
5. The application of the technique can rapidly stop leaking media from polluting the environment, which is beneficial to the environment preservation.
6. The leak sealing under temperature and pressure technique can guarantee the safety and continuing operation of production facilities and help enterprises to gain considerable economic and social benefits with trivial cost.



 


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